Double web packaging machine

ABSTRACT

The invention is a machine for wrapping bundles of variable size and width such as bundles of envelopes or mail. Upper and lower webs of heat-sealable material are fed to a first location and sealed together. The bundle is pushed against the sealed webs and the webs are then end-sealed at the rear of the bundle. The endsealed bundle is then moved to a second location on a collapsible table and the sides of the webs are sealed. One of the sidesealing means is movable so as to accommodate variable width bundles. Excess wrapping material is then cut off one or both the sides and the bundle ejected. This invention relates to means for wrapping bundles of mail of variable size in heat-sealable plastic.

United States Patent [72] Inventors ClementkKo'nars Glen Cove, N.Y.;Arthur Hall, Norwalk, Conn. [211 A-ppl. No. 812,987 [22] Filed Apr.3,1969 [45] Patented June 29, 1971 v [73] Assignee Hnlm Instrument Co.,Inc.

Glen Head, N.Y.

[54] DOUBLE WEB PACKAGING MACHINE 7 Claims, 30 Drawing Figs.

[52} U.S.Cl 53/124, 53/229 [51] Int. Cl ..B65 b11/l2, B65b 63/02 [50]FieldofSearch 53/182, 198, 229, 124

[56] References Cited UNITED STATES PATENTS 3, 1 58,973 1/1964 Monaghan53/66 3,377,772 4/1968 Lyon et al.

Primary Examiner-Theron E. Condon Assistant Examiner-Neil AbramsAttorney-James P. Malone material is then cut off one or both the sidesand the bundle ejected. This invention relates to means for wrappingbundles of mail of variable size in heat-sealable plastic.

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SHEET 10 0F 14 I II II II II INVENTORS CLEMENT R. KUNARS ARTHUR HALLmama] Juueem SHEET 11 0F NF oz 2 Wm LHW W F @E m. o E w; 0

m: w: T H E. M II I H 2. UN OI m llllllllllllllllug MIIHJ vN lwmw 81 mo.0 m9 m; OI w o m a W I 4K OE N: n I II in Q6 I N VE N 'I'ORS CLEMENT R.KUNAHS ARTHUR HALL DOUBLE WEIB PACKAGING MACHINE This application is animprovement of US. Pat. no. 3,377,772, granted Apr. 16, 1968 forAUTOMATIC WRAPPING MEANS.

That patent shows a machine for wrapping bundles with a single web ofwrapping material. When inserting the bundle against the single web, ithas been found that it is difficult to maintain the articles such asenvelopes in good alignment, since they have to be pushed relative toand against the single web which is clamped at one end. This developsreaction forces which tend to break up the bundle.

The present invention solves this problem by providing first and secondwebs of plastic material. One web is fed from above and one from belowand the ends are sealed at a first lo cation. The bundle is then pushedagainst the sealed end sufficiently to move the bundle past the firstsealing location. The webs are then snubbed down together in the rear ofthe bundle and the rear of the bundle is sealed. The free ends of thewebs are also sealed at the same time and the bundle is cut off from thewebs. With this mode of operation, there is no motion of articlesrelating to the webs such as would cause friction drag forces tending tocause the articles to be forced out of position in the bundles.

Accordingly, a principal object of the invention is to pro vide new andimproved wrapping means for variable size and width bundles.

Another object of the invention is to provide new and improved wrappingmeans for variable size and width bundles of discrete articles such asenvelopes and letter mail.

Another object of the invention is to provide a new and improved doubleweb wrapping machine, for wrapping bundles of variable length and widthhaving end'sealing means at a first location, side-sealing means at asecond location and hav ing automatic means to move the bundle betweenthe two locations and wherein one of the side-sealing means is moved toaccommodate variable width bundles and wherein means are provided toremove excess wrapper material.

Another object of the invention is to provide new and im proved meansfor wrapping bundles of variable length and width, comprising means tofeed a first web of heat-sealable wrapping material to a first worklocation, means to feed a second web of heat-scalable wrapping materialto said first work location, a bundle-receiving platform, means to holdsaid webs together in a first plane at said first work location and sealsaid webs together, means to push said bundle on said platform along anaxis perpendicular to said plane against said sealed webs and completelypast said first plane to form a loop of said web-wrapping materialaround said bundle, means to heat seal the end of said web loop, meansto out said loop from said webs and reseal the ends of said webs in saidfirst plane, first stationary side heat-sealing means at said secondwork location, second side-sealing means at said second work location,said second side-sealing means being adapted to move perpendicular tosaid axis to permit snug side-sealing of bundles of variable width.

These and other objects will be apparent from the followingspecification and drawings of which:

FIG. II is a perspective diagram of an embodiment of the invention.

FIGS. 2A, 2B, 2C, 3A, 3B, 3C and 3D are diagrams illustrating of theoperation of the invention.

FIGS. D and SE are diagrams illustrating the operation of the hold backdevice.

FIGS. 4 and 4A show a side view of an embodiment of the invention.

FIG. Sis a partial top view of the embodiment.

FIG. SA is an elevation detail view of the finger transport.

FIGS. 5B and 5C are detail views of the holdback means.

FIG. 6 is an elevation view of the end-sealing means.

FIGS. 6A, 6B and 6C are elevation detail views of the endsealing means.

FIG. 7 is an elevation view of side-sealing means.

FIGS. 7A, 7B and 7C are detail views of the upper side-sealing means.

FIGS. 7D, 7E and 7F are detail views of the lower side-sealing means.

FIG. 8 is a timing diagram.

FIGS. 9 and 9A are schematic diagram of electrical control circuits.

FIG. I shows a perspective view illustrating the operation of theinvention. A first web I of heat-sealing plastic material is fed down toa first work location between the rollers 9 and 9'. A second web 2 isfed from below, up between rollers 8 and 8 to the same work location.The bundle 5 to be wrapped, for instance a stack of envelopes or mail,is mounted on a platform 6.

To begin the operation, the webs I and 2 are sealed together by theheaters 3 and 4, FIG. 2A, to form an end seal for the bundle. Theheaters 3 and 4 are then separated and the bundle is then pushed eithermanually or by hydraulic type device 7 through the work location planedefined by the heaters and between the snub rollers 8 and 9 so that asthe bundle is pushed forwardly, the two joined webs form a loop aroundthe bundle. After the rear edge of the bundle clears the work locationof the heaters 3 and 4, then these heaters are brought down against andseal the trailing end of the bundle. There are two separated seals madeby two separate seal bars. Severing is then done by a knife or hot wirein the heating arrangement, as will be explained.

In the embodiment of FIG. I, the side sealer means is movably mounted soas to come into the side of the bundle to seal the side edges. Theside-sealing means has heaters 11 and 12 that squeeze the side portionsof the webs together and seal them along the side of the bundle.

There is a corresponding side-sealing means 11 and 12' on the otherside. The second side-sealing means may be stationary. The purpose ofhaving one side sealer movable is to accommodate bundles of variablewidth.

The embodiment of FIG. I is a simplified version. In another embodimentof the invention, the second work location, i.e. the side seal worklocation, is spaced further downstream so that while the side scaling istaking place, another bundle may be end sealed simultaneously. Thisprovides the shortest overall time cycle.

FIGS. 2A, 2B 2C all show diagrams illustrating the steps of theinvention. In FIG. 2A the bundle B is shown in its platform position andthe heat sealers 3, 3' and 4, 4 have just sealed the ends of the webs land 2 together. In FIG. 2B the bundle has been pushed past the firstwork location defined by the heaters and these heaters are again closedto form the end seal.

In FIG. 2C, the end seal 14 has been formed and the webs have beenresealed at 14' by operation of the heaters and immediately after thesealing, the bundle has been severed from the web. This means may be atraveling knife K or a hot wire on the sealers.

Referring to FIGS. 3A, 3B, 3C these diagrams illustrate the side-sealingoperation which follows the end sealing operations. In FIG. 3A thebundle B has been end sealed as in FIG. 2C and the side portions 15 and16 of the webs form loops. In FIG. 3B the side-sealing means 20 and 21come down and have sealed the sides of the bundle B. In FIG. BC thewaste portions 22 and 23 of the web have been severed. This ispreferably done done by means of a traveling knife or blade after thesides have been sealed.

FIG. 3D then shows the sealed bundle B having end seals 14, 14a and sideseal 24. There is a corresponding side seal on the other side of thebundle which is not shown.

GENERAL OPERATION Referring to Time Cycle Chart, FIG. 8:

The operator places a tray of bundles of mail in the loading section ofthe machine. The bundle of mail tray is then turned up-side-down,placing the bundle of mail on the loading table. A pusher that is usedto push the bundle of mail through the seal bars is then energized tomove the bundle of mail forward up to the web. The operator holds thebundle of mail in place.

After the mail bundle is captured between the web and pusher, theoperator pushes a start button that will start the machine cycle as pertime cycle. The mail is then pushed through the seal bars into the webwhich then covers the front, top, and bottom sides of the mail bundle.

When the mail bundle pushed through the seal bars to form the first wrapof the package, two fingers are inserted into the package called theleading and trailing fingers, (FIG. These fingers fit any size packageas the package is made. The fingers will automatically adjust themselvesto fit the package. These fingers serve two purposes. They hold thematerial tight for side sealing of the package and they transfer thepackage in the machine from the first end seal section to the secondside seal station.

The first section is also equipped with a device known as the holdback66. This unit is also tied to the finger drive and travels along withit. The holdback is hydraulically operated. This unit backs up the mailand web as it is pushed through the end seal bars so the mail is thenheld between the pusher, web and holdback with the fingers inserted inthe sides of the package.

The machine is now ready to make the first seal. The upper and lowerseal bars close partially (refer to item 02 and item 03 of chart, FIG.8). The purpose of the bar only closing partially is so the pusher canbe retracted. After the pusher is retracted, the snub rolls areenergized, which will torque the web to a preset tension about the mail(refer to FIG. 4) after the snub rolls have torqued the material. Theseal bars now close all the way capturing the material between clamps.After the material is clamped (refer to item 05 of chart, FIG. 8) it isenergized making the seal (item 05), and is retracted. Preferably aconstant flow of air is blowing across the sea] area. After the seal,there is a traveling knife that will cut the package free from the web(item 08 cutoff on chart, FIG. 8). The seal bars will now open. Thefirst operation on the package is completed.

While this first cycle was taking place, the operator had time to reloadthe machine to start a new cycle as indicated on chart (FIG. 8). As thiscycle is repeated, the first package is being transferred to the secondsection side seal station (item 09, see chart). The holdback and fingersare returned to the first station. Upper and lower seal bar on theright-hand side close, snub, and seal the package (refer to item 011,012,015, 017 on chart), trim off the excess material and discharge intoa hopper. At the same time, (refer to item 010 of chart) the left sidesealer must move sideways to accept the various width packages. Thisside seal bar will sense the width of package and then close, snub, sealand cut off and discharge the scrap. After this operation the package iscomplete and the first operation on another package is complete. In thefirst section of the machine, the machine should be loaded for anothercycle making one package every 10 seconds (as per chart). When anothercycle is started, the completed package is ejected on a discharge chute(refer to item 021 on chart, FIG. 8).

DETAILED DESCRIPTION Specifically referring to FIG. 4, it shows a sideview of the input station and the end-sealing station. The bundle B isplaced on the platform 25 which is mounted on the frame member F1, andthe corresponding member on the other side. The bundle of mail istransferred by means of the hydraulic motor VlA. The pusher 37 iscollapsible and pivots from carriage 37. This pusher is collapsible soas to permit the upper seal bar 4 to close down behind the bundle ofmail to prevent any spillover.

The web 1 is provided from the reel 1 which is mounted on supportingrollers 27 and 28 which are rotatably mounted on the frame and aredriven by the motor 30 by means ofa chain 30'. The web 1 is fed overidler roller and over tension control arm 31, idler roller 34 and 35 andsnub roller 36 which is mounted on the reciprocating heater 4 assembly.

The tension arm 31 operates a switch 31 which controls the motor 30 sothat as the bundle B is pushed by the pusher 37 and causes a strain onthe web I, then the tension arm 31 will move counterclockwise andactuate switch 31' to turn on the drive motor 30 to turn the reel 1 sothat there is substantially no loading on the web.

The arm 38 rides with material roll 1' and when material roll 1 isreduced in diameter, size arm 38 will lower, energizing a microswitchS6, and shut the machine off, indicating an empty roll.

The web 2 is fed over guide roller 40 and around the roller 41 ontension arm 41' which controls switch 42' by means of cam 41a. Thisswitch is connected to control motor 42 which controls the rollers 42aand 4212 which operate the rollers 2, in the same manner as previouslydiscussed.

The arm 43 rides with material roll 2' and when material roll 2' isreduced in diameter size arm 43 will lower, energizing a microswitch S7and shut the machine off, indicating an empty roll.

The pusher 37 on mounting 37' is arranged for horizontal movement alongthe horizontal rod 47 by means of the chain drive 50 which is mounted onthe sprockets 51, S2. The chain is driven by hydraulic forward andreverse motors VIA and VIB. This operation is described in connectionwith the circuit of FIGS. 9 and 9A.

To start the operation, the leading edges of the webs 1 and 2 are sealedtogether by the heating bars 3 and 4 are retracted.

In operation, the bundle of mail B is manually placed on the platform 25and the mechanism is started by a manual pushbutton switch RI whichactuates the chain drive motor VIA to push the bundle against the web 1and 2.

As the bundle is pushed in past the frame member F1 the two webs will befed from the rolls 1 and 2 as previously described until the completebundle is pushed past the frame F1.

in order to provide a snug bundle of mail, the bundle of mail is heldback against the pusher 37 by means of the arm 120 of the holdbackmechanism 66 (see also FIG. 5). This mechanism is a travelling block.The holdback block 66 rides on rods 68 and 69 and is moved by a chain80, which is mounted on sprockets 81 and 82. The function of theholdback is to form a tight package for the end-sealing operation.Thereafter, the holdback mechanism travels with the sidemoving fingerswhich move the package to the side-sealing position.

The heating bars 3 and 4 (FIG. 4) then come together and seal the websaround the bundle of mail. The heater bars 3 and 4 are then retractedand the web is cut by a traveling knife or hot wire between two seals(shown in FIG. 6B). This will free the bundle while still leaving theleading edges of the webs 1 and 2 together. The sequence and control ofthese operations is described more fully in connection with FIGS. 8 and9.

FIG. 4A shows a side view of the machine extending to the right from theframe member F2 of FIG. 4 and showing the side sealing station. Theside-sealing bars 60 and 61 are also shown in FIGS. 7 and 7A7F. Theside-sealing bars are driven by hydraulic motors Vl0A, 103, 11A, 118,etc. These seal bars 60, 60' on one side are adapted to move sideways,as illustrated in FIG. 7, in order to accommodate different widthbundles. The side movement is accomplished by the driven lead screws 72,72, 73 and 73 (FIG. 4A). The lead screws 72, 73 are driven by hydraulicmotor V18A, transfer shaft 74' and associated gears (FIG. 4A). The leadscrews 72, 73' on the other said are connected to this drive byconnecting shafts 72 and 73a, and associated gearing.

Snubbing rollers 112 and 117 (FIG. 4A) are actuated before the sealerscontact to make the bundle (refer to FIGS. 7A-7F also). Chain a ismounted on sprockets 81 and 82 and is driven by a hydraulic motor V19Bby means of chain 84. Chain 80a pulls the finger assembly block 63 (FIG.5).

After the side sealing has been accomplished, as described in connectionwith FIGS. 7, 7A7F, there may be excess material on the movable sealerside. This excess material is removed by a traveling knife 123 (Figs. 78and 7C). This knife is mounted on a chain 124. After the side sealingtakes place, the sealing bars are retracted for the next operation andthe next bundle of mail that is moved into the side sealer location willpush the finished bundle off by means of the holdback 120 (FIG. 5) intothe discharge chute 85 (FIG. 4A).

Referring to FIG. 5, it shows a plan view of the side-sealing stationwhich is to the right of the frame F2, taken below the side-sealingbars, which are not shown in this Figure. After the bundle has beensealed at its end, the leading end of the bundle B extends forward ofthe finger assemblies G1, G2 on the sides of the apparatus. The purposeof these finger assemblies is to move the bundle to the right in FIG. 5onto the table 57 into the side-sealing area of the side-sealing bars 60and 61 (FIG. 4A) and to stretch the side web loops taut.

There is a package moving finger assembly on each side of the apparatusand these fingers are moved by means of the chains 80a and 80b. Eachassembly comprises a leading finger 63' pivoted on block 63, and atrailing finger 62' pivoted on block 62. The leading finger 63 isactuated by cam track 59 which is actuated by hydraulic cylinders V7A.Finger 63' cngages the leading edge of the loop formed by the open-sidedwebs. Trailing finger 62' is mounted on moving block 62 and has anovercenter linkage including arm 62b and cable 62c which is held bynegator spring 62d. The trailing finger is actuated by one ofthecylinders V7A. Finger 62 engages the trailing edge of the loop formed bythe open-sided webs. The trailing finger is spring loaded so that thetwo fingers draw the open-sided loops of the webs taut so that goodsealing is ac complished in the side-sealing station. If the webs werenot held taut, then they would form a great number of wrinkles whensealed, which would result in a poor seal. The fingers remain in theloops just prior to the seal being made. The webs are held by a seal barand snub roll in a taut condition and traveling knife in the middle.After the material has been cut, the excess material is discharged bymeans of energizing the snub roller 117 (FIG. 7E, 7D).

The leading fingers are actuated by a cam track 59 which extends alongthe length of each side. A cam follower 63c attached to the leadingfinger rides in the cam track 59. The cam track is mounted to be movedin and out by the hydraulic cylinders V7A. There is a corresponding camtrack and finger assembly on the other side.

The finger transport operates as follows: The fingers 62' and 63' arepivoted and are mounted on blocks 62 and 63 which are adapted to travelon horizontal rods 64 and 65. The finger assemblies 62, 63 are driven bymeans of chains 80a and 80b(FIG. 5), mounted on shafts 80c and 80d,which are driven by hydraulic motor 83.

When the bundle'B first reaches the position shown by the dotted linesat the left of FIG. 5, it has been sealed at each end but the sides areopen. The finger assemblies are then actuated by cam tracks 59 andmotors V7A so that the fingers rotate into the loop in each side of thebundle formed by the unsealed webs.

The finger transport assembly is then actuated to pull the bundle up tothe area of the side-sealing bars 61 and 62 where the side sealing takesplace, as will be described. The fingers hold the web loop taut when thescaling is being done to promote a smooth seal.

AFter the side sealing has been completed, the package is ejected to theright in FIG. 5.

FIG. 5A shows a sectional view illustrating the mounting of the fingertransport. The lead fingers 55, 63 are pivoted in blocks 62 and 63,which are adapted to ride along the rails 64, 64, 65, 65mounted on theside frames. The blocks 62, 63 are adapted to be moved by means ofchains80a and 80b (FIG. 5) which are mounted on the sprockets on shafts 80cand 80d. (FIG. 5).

Limit switches are provided to stop the finger transport at the properlocation and to retract the fingers from engagement with the bundle andto return the finger transport assemblies back to their startingposition, as discussed in connection with FIG. 9.

FIGS. 58 and 5C are side and front views of the holdback block assembly66 which rides on the rods 68 and 69 and which is actuated by the chain80. The block member 66 has a pair of shaftways which ride on the rods68 and 69. A holdback lever member 120 pivots on the pin 121, where itis locked by means of the latch 122. The arm 120 is shown in downposition in the FIG. 5C and 5D illustrating how it blocks the bundle B.After the seal has been completed, the arm 120 rotates counterclockwisein FIG. 5E after the latch 122 has been released by member 122', inorder to permit holdbaek 120 to pass over the completed package. Theprevious package is pushed or ejected into chute by the lead edge 150 ofthe holdback.

FIG. 6 shows an elevation view of the end'sealing station. Sealing bars3 and 4 are mounted for reciprocation up and down in the gibs 3a, 3b,41; by means to the hydraulic cylinder V3A, V4A which are mounted on theframe F1.

At the proper time, as will be described in connection with theelectrical control, FIG. 9, the hydraulic cylinders are actuated tocause the heaters 3 and 4 to be retracted to open position and thebundle is moved to the side-sealing position. FIG. 6 also shows roller43 which is one of the support rollers for the web roll 2'.

FIGS. 6A, 6B and 6C show details of the upper end sealer incorporatingthe cutting knife. The upper sealer assembly 3 comprises a support beamwhich is connected to slide members 91 and 92, which are adapted toslide in gibs 3a and 3b (FIG. 6) which are mounted on the frame. A pairof seal bars and 96 are slidably connected to the beam 90 and driven bycylinder V5. These bars mount heat sealing elements 95' and 96 which aremounted on suitable insulating blocks. Clamping members 95a and 96aextend beyond the sealing elements for positive clamping.

Between the sealing bars 95 and 96 is mounted a traveling knife 98,which is mounted on a chain 99. The chain is mounted on sprockets andare driven by the motor through the chain 101. The traveling knife 98,as illustrated in FIG. 6C, is preferably triangular in shape and isconnected to the chain 99. The knife is guided during the cuttingoperation by means of the guide 102. The lower sealer assembly issimilar except that it does not have the knife and has spring loadedclamp members.

Therefore, after the upper and lower seal assemblies have made two sealsby means of the heaters 95 and 96, the traveling knife is actuated tocut the webs free from the package.

FIG. 7 shows the end view of the side sealers. The side sealers 61 and61' are mounted in stationary fashion on members 61a, 61b on the rods 70and 71 which are mounted on the frame.

The side sealers 60 and60 are mounted on members 60a and 60b which aremovably mountedl on the rods 70 and 71 and moved by means of the leadscrews 72 and 73 which are connected together by gears 86 and shaft 87and driven by motor V18A and by automatic control means, as will bedescribed. The purpose of having the sealers 60 and 60' movable sidewaysis to accommodate different width bundles.

In the side-sealing position, the bundle B sits on the table 75 which iscollapsible to accommodate movement of the side sealers 60 and 60'. Thetable 75 comprises a series of slats 76, 77,.etc. which are mounted onrods 78 and which are normally apart by means of springs 76, 77, etc.

The side sealers are actuated by hydraulic cylinders V10A, VllA, V14A,VISA which are controlled in the proper sequence, as will be described.

In operation, after the bundle has been moved into the sidesealinglocation, then the movable side sealers 60, 60' are actuated by controlmeans which drive the lead screws 72 and 73 to move the side sealers tothe right in FIGS. 7 so as to squeeze the mail or bundle between theleft. and right side sealing members. This side drive has a sensingswitch S27 controlling a hydraulic motor so that when it meetsresistance, that is, when the mail or bundle is squeezed, then the motorwill stop and the side sealers will then be cycled. The bundle is thencomplete except for any necessary trimming of excess material off oneside of the bundle.

FIGS. 7A, 7B and 7C show top, front the side views of one of the upperside sealers. The sealer assembly is mounted on slides 105 and 106 whichare adapted to slide in gibs mounted on the frame and are actuated bycylinders VA, V11A, V14A, VA (FIG. 7). The assembly comprises a beammember 107 connected to the slides. The heater bar 108 is movable and ismounted on the beam and adapted to be moved into sealing position by thehydraulic cylinders V16. A snubbing roller 112, which can rotate, ismounted on an extending bracket connected to the main support beam 107and a snubbing roller is connected to be driven by hydraulic motor V13.

FIGS. 7D, 7E and 7F show front, top and side views of the lower heaterassembly. This assembly is comprised of a beam member 114 which isconnected to two slides 115 and 116 which are adapted to slide up anddown in gibs. A snubbing roller 117 which can rotate is mounted onbrackets extending from the support beam 114 and is connected to bedriven by the hydraulic motor V13. The heater bar 119 in this assemblyis rigidly connected to the beam 114 and is adapted to come in contactwith the upper sealer when the lower sealer assembly is raised byhydraulic cylinder V11A, V15A. Just before the heaters come together,the snubbing rollers grip the webs between them and the snubbing rollersare driven to take up any slack in the webs to form a snug package.

As the snubbing rollers come in contact with the webs, thepackage-moving fingers are retracted. Both left and righthand sidesealers operate at substantially the same time. After the side seals arecompleted, the package is finished and ready to be ejected.

Traveling knife 123 is mounted on chain 126 which is driven by motor151, to cut off excess material from webs 1 and 2.

FIG. 8 illustrates a timing diagram of the various operations of themachine. The lower line illustrates the IO-second timing cycle. Notethat the operator has 6 seconds for loading the platform of the machinewhile operations are taking place on the preceeding bundles. Thecomplete cycle for a package is 16-30 seconds.

The lowest line 1 illustrates the time sequence of the pusher meansshowing that the bundles are fed into the first work location.

Lines 2 and 3 illustrate the closing of the upper and lower end sealingbars 3 and 4, which operation starts within the first second. Note thatthe sealing bars remain closed from about l.8 seconds until the 7thsecond when they open. During about half the time they are closed, theheat is applied and the remaining half is a cooling time for the seal tocool.

Line 4 illustrates the movement of the snubbing rollers at the end seal.

Line 5 illustrates the heating pulse of end sealers.

Line 6 illustrates the continuous airblast.

Line 7 illustrates the movement of the finger transfer means which movesthe package from the first work location to the second work location.

Line 8 illustrates the movement of the end seal cutting knife.

Lie 9 illustrates the operation of the fingers for moving the bundles.

Line 10 illustrates the movement of the movable side sealer.

Line 11l4l illustrate the movements of the side sealing bars.

Lines 14 and 16 illustrate the movements of the sidesnubbing rollers.

Lines 17 and 18 illustrate the times of the heating of the side sealers.Note that the side sealing is done on one bundle about the same timethat the end scaling is being done on a second bundle so that theheating and cooling portions of the cycle are substantially simultaneouson both bundles. This is a condition for maximum speed of handling anumber of bundles. if the end sealing and side sealing were done in onelocation then the overall cycle will have to be longer since the endseals must be formed first and allowed to cool to gain some strengthbefore the side sealing can be done. Otherwise, the side sealing wouldfeature the end seal if it was not completed and cooled off so as togain some strength.

Lines 19 and 20 illustrate the cooling airblast.

Llne 21 illustrates the movement of the ejection mechanism which isgenerally coincident with the movement of the pusher on line 1, if apackage is present, and the package transfer movement on line 7.

Electrical Operation of Packaging Machine Referring to FIGS. 9, 9A and4, normally open contacts are shown open and normally closed contactsare shown with a slant line through them. Switches marked S1 are circuitisolation switches.

When the transfer 37 is back, switch S5 and the following switches areclosed: lower end sealer down switch S4, upper end sealer up switch S3,material available switches S6, S7. Solenoid CR4 will energize, whichwill complete the circuit to CR4P.

Start of Cycle When both run buttons R1, R2 re pushed and contacts ofCR4 are closed, CR2 will energize and lock itself in through thenormally open CR2 contacts andthe normally closed CR13 contacts.

Automatic infeed Control When normally open contacts of CR2 and CR4 areclosed, they will energize time delay relay CR22. After a slight delay,CR22 will energize CR1 which will lock itself in as well as CR22 throughthe rear limit of infeed switch S8.

With CR1 contacts closed, infeed forward automatic motor VIA andsolenoid will energize. All motors are preferably pneumatic solenoidoperated motors, with automatic return when the solenoid is deenergized.The infeed pusher willpush the mail forward against the transferholdback 66. When the transfer holdback 66 has moved 4 inches, switchS10 will close and energize CR14, which will energize CRIS, normallyopen contact of CRIS will close and energize finger solenoid V7A whichwill energize cylinder to grab web material with fingers.

When the infeed has reached the end of its stroke, it will actuate theforward limit of infeed switch S11. If the two finger safety switchesS17 and S18 have been closed, the end seal clamp bars VBA and V4A willstart to close. When the mid position switch S12 (FIG. 6) is actuated,the upper end clamp will stop its downward motion.

When the midposition switch S13 is actuated, the lower end clamp willstop its upward motion. CR6 will energize and energize CR5, which willlock in through its own contacts, the rear limit of infeed switch S8 andCR1 contacts. The automatic infeed back VlB will return the infeed 37 toits rear position. As the infeed is returning, it will actuate S9 whichwill energize CR7 and CR8. They will lock in through the contact of CR8.The contact of CR7 will close and again energize V4A and V4A, which willclose the end clamp bars. When the infeed returns to its rear position,it will actuate the rear limit of infeed switch S8 and release CR5 andCR1 which will release all automatic controls of the infeed.

When the end clamp bars close, they will close switch S14 and switch S15and energize CR10, which will fire the end seal heaters and energizemotor V5 (FIG. 6), which will bring the heater bar down and energizetime delay relay CR12, which will start the knife motor after apredetermined time. As the knife completes its cycle, it will actuatemomentary switch S16, which will energize CR13 for a moment.

End of End Clamp Cycle The normally closed contacts of CR13 will openand release CR2, V313 and V48 will operate and open the end clamp bars.

Start of Transfer The normally open contacts of CR13 will closemomentarily and energize CR16 which will lock in through either clampbars closed switches S22 and S25, CR16 contacts will close and energizethe transfer motor V19A through forward position of transfer switch S23,upper stationary sealer up switch S18, and upper moving sealer up switchS20. When the transfer reaches the end of its travel, it actuates switchS23 which deenergizes the transfer motor V19A and energizes CR18 whichlocks in through the normally closed contact of CR27 and the contactsofCRl8.

Close of Side Seals With CRIB contacts closed, the upper moving sealclamp motor V10A (FIG. 7) will come down, the lower moving seal clampmotor VllA will come up, the side snubbers motor V13 will rotate, theupper fixed side clamp V14A will come down, the lower fixed side clampmotor VISA will come up, the moving side motor V18A will close.

Cycles of Fixed Side Seal When the fixed clamp bars close, they willactuate switch S22 which will energize CR19 which will fire the fixedside heaters H in heater bar 61. Switch S22 will also actuate V16 whichwill lower the fixed side seal bar 61; also time delay relay CR2] andrelay CR23 will energize CR23 which will lock itself in through thefixed seal bar knife switch S24. After a preset delay CR2] will changeposition and start the knife motor 151 (FIG. 7C). After the knife hascompleted its cycle, it will actuate the fixed seal bar knife switch S24(FIG. 7B) and release CR23 and the knife motor will stop.

Close of Moving Side seal As the upper moving clamp V10A moves down, itactuates the mid position switch S28 which disconnects V10A and stopsthe downward motion. When the package size limit switch S27 or themoving side limits switch S29 is actuated, it disconnects the snubberV13 and moving side motor V18A which stops the closing motion. At thesame time, the upper moving clamp V10A is energized by either of theseswitches.

Return of Transfer When both side clamps are closed, switch S22 and S25will be actuated and release CRIS and CR16. This will cause the fingersV7B and the transfer V198 to return to their rest positron.

Cycle of Moving Side Seal When the upper moving clamp V10A has closed,switch S25 will energize the moving side heat control relay CR24, themoving side seal bar V12 and the time delay relay CR26. After apredetermined time CR26 will energize the knife motor k. After the knifemotor has completed its cycle, it will actuate the moving knife switchS26, mounted like S24 (FIG. 7B), which will energize CR27.

End of Cycle When the normally closed contacts of CR27 open, they willrelease CRIS and the normally closed contacts of CR18 will energize thelower moving seal clamp down V11B, the upper moving seal clamp up V10B,the upper fixed clamp up V14B, the lower fixed seal clamp down V158, andopen the moving side V188. The moving side V18B will open till itactuates switch S30 which will stop its motion.

We claim:

1. Means for wrapping bundles of'discrete articles of variable lengthand width, comprising,

means to feed a first web of heat-scalable wrapping material to a firstwork location,

means to feed a second web of heat-sealable wrapping material to saidfirst work location,

a bundle-receiving platform,

means to hold said webs together in a first plane at said first worklocation and means to seal the ends of said webs together,

means to hold back the leading end of said bundle,

means to push said bundle on said platform along an axis perpendicularto said plane against said sealed webs and said holdback means andcompletely past said first plane to form a loop of said web-wrappingmaterial around said bundle,

means to slidably mount said holdback means to accommodate differentlength bundles, said holdback means being pushed together with saidbundle, said holdback means being retractable to permit said bundle topass it after said bundle has been sealed at its rear end,

means to operate said heat seal means to heat seal the ends of said webloop,

means to out said loop from said webs and operate said end sealing meansto reseal the ends of said webs in said first plane,

first stationary side heat sealing means at said second work location,

second side-sealing means at said second work location,

said second side-sealing means being adapted to move perpendicular tosaid axis to permit snug side sealing of bundles of variable width.

2. Apparatus as in claim 1 having a collapsible table at said secondwork location.

3. Apparatus as in claim 1 wherein said bundle comprises stack ofenvelopes mounted on one edge.

4. Apparatus as in claim 1 wherein said second work location isseparated from said first work location by a predetermined distance andhaving means to move said end-sealed bundle loop comprising pair offingers adapted to extend into said loop and means to move said fingersand said bundle to said second work location.

5. Apparatus as in claim 1 wherein :said side-sealing means havesnubbing means to wrap said web loop snugly against the sides of saidbundle.

6. Apparatus as in claim 5 wherein at least one of said sidesealingmeans includes excess material trimming means.

7. Apparatus as in claim 1 having control means connected to operatesaid web-feeding means, said end-sealing means and said side-sealingmeans in a predetermined sequence.

1. Means for wrapping bundles of discrete articles of variable lengthand width, comprising, means to feed a first web of heat-sealablewrapping material to a first work location, means to feed a second webof heat-sealable wrapping material to said first work location, abundle-receiving platform, means to hold said webs together in a firstplane at said first work location and means to seal the ends of saidwebs together, means to hold back the leading end of said bundle, meansto push said bundle on said platform along an axis perpendicular to saidplane against said sealed webs and said holdback means and completelypast said first plane to form a loop of said web-wrapping materialaround said bundle, means to slidably mount said holdback means toaccommodate different length bundles, said holdback means being pushedtogether with said bundle, said holdback means being retractable topermit said bundle to pass it after said bundle has been sealed at itsrear end, means to operate said heat seal means to heat seal the ends ofsaid web loop, means to cut said loop from said webs and operate saidendsealing means to reseal the ends of said webs in said first plane,first stationary side heat sealing means at said second work location,second side-sealing means at said second work location, said secondside-sealing means being adapted to move perpendicular to said axis topermit snug side sealing of bundles of variable width.
 2. Apparatus asin claim 1 having a collapsible table at said second work location. 3.Apparatus as in claim 1 wherein said bundle comprises stack of envelopesmounted on one edge.
 4. Apparatus as in claim 1 wherein said second worklocation is separated from said first work location by a predetermineddistance and having means to move said end-sealed bundle loop comprisingpair of fingers adapted to extend into said loop and means to move saidfingers and said bundle to said second work location.
 5. Apparatus as inclaim 1 wherein said side-sealing means have snubbing means to wrap saidweb loop snugly against the sides of said bundle.
 6. Apparatus as inclaim 5 wherein at least one of said side-sealing means includes excessmaterial trimming means.
 7. Apparatus as in claim 1 having control meansconnected to operate said web-feeding means, said end-sealing means andsaid side-sealing means in a predetermined sequence.